Advanced
5-Axis CNC Machining
For
Complex Geometries
From intricate medical implants to aerospace impellers we turn your most challenging designs into reality with
single-setup precision.
Get your free quote and expert DFM analysis today.
AS9100 Compliant |Single-Setup Accuracy|Complex Surfaces
What is 5-Axis CNC Machining?
Unlocking Complex Geometries with a Single Setup
5-axis CNC machining is an advanced manufacturing process where a CNC machine moves a part or a cutting tool along five different axes simultaneously. This enables the machining of highly complex parts, such as those with deep cavities, contoured surfaces, and intricate details, without the need for multiple setups. The result is improved accuracy,shorter lead times, and superior surface finishes.
Our Core
5-Axis Capabilities
3+2 Axis Machining(Positional)
An efficient method where the part is locked in a tilted position to machine features at an angle.Ideal for parts with angled holes or pockets.
Simultaneous 5-Axis Machining
The ultimate in complexity, All five axes move
at once, enabling the creation of organic shapes,complex curves, and contoured surfaces.
Rapidly produce functional prototypes of your most intricate designs for fit, form, and function testing.
Low-Volume Production
Our automated 5-axis cells are optimized for consistent, high-precision production runs ofcomplex components.
The RAPMAF
Manufacturing Advantage
Machine the “Impossible”
We specialize in parts others can’t make. Our expertise in complex tool path generation and fixture design brings your most ambitious ideas to life.
Single-Setup Accuracy
By machining all features in a single clamping, we eliminate the risk of error from re-fixturing, ensuring superior dimensional accuracy.
Faster Lead Times
Consolidating multiple operations into one setup significantly reduces programming and machine time, getting your parts to you faster.
Superior Surface Finish
The tool can always approach the part at the optimal angle, allowing for shorter cutting tools, less vibration, and a smoother finish.
Our In-Depth Technical Capabilities
Our facility houses state-of-the-art 5-axis machining centers from leading brands, operated by expert machinists and programmers. We are equipped to handle the most demanding tolerances and geometries.
| Feature | Specification / Description |
|---|---|
|
Machining Processes |
Simultaneous 5-Axis, 3+2 Positional Machining |
|
Machine Travel (XYZ) |
Up to 1200 x 800 x 600 mm (47.2 x 31.5 x 23.6 in) |
|
Rotary Axes Configuration |
Trunnion Style (A & C axes), Swivel Head (B & C axes) |
|
Maximum Workpiece Weight |
Up to 500 kg (1100 Ibs) |
|
Standard Tolerances |
+/- 0.025 mm (or +/- 0.001 in). Tighter tolerances available upon review. |
|
Tightest Achievable Tolerance |
Up to +/- 0.005 mm (or +/- 0.0002 in) |
|
Surface Roughness (Ra) |
Standard: 1.6 μm (63 μin)
As smooth as: 0.4 μm (16 μin) |
|
Available Materials |
Aluminum (6061, 7075), Stainless Steel, Titanium, Inconel, Copper, Engineering Plastics (PEEK, Ultem) |
|
Quantities |
Single Prototypes to 1,000+ Production Units |
|
Standard Lead Time |
7-15 Business Days. Expedited options available. |
|
Quoting Time |
Within 24-48 hours, including a free DFM analysis |
Step 1
Upload Your Design – Submit your
3D CAD file (STEP, IGES, X_T).
Step 2
DFM & Approval – Our engineers review for 5-axis manufacturability. You approve the final quote.
Step 3
Machining & Finishing – We program complex toolpaths and machine your parts in a single setup.
Step 4
Inspection & Delivery – We inspect all critical features with our CMM, then ship the parts to your door.
From Design to Delivery
In 4 Simple Steps
Material Selection
5-axis machining excels with a wide range of materials, from lightweight aluminum to exotic superalloys. We stock certified materials to meet the demanding requirements of any industry.
Aluminum (6061, 7075)
Ideal for lightweight structural components with complex geometries, such as drone bodies, optical housings, and heat sinks.
Stainless Steel (304, 316L, 17-4PH)
Excellent for parts requiring both complex shapes and high corrosion resistance, like food processing equipment and valve bodies.
Titanium (Grade 5)
The ultimate choice for high-strength, lightweight, and biocompatible parts. Perfect for aerospace components and medical implants.
Inconel & Superalloys
Specialized materials for extreme temperature and corrosive environments. We are experts in machining these challenging alloys for turbine blades and engine parts.
PEEK & Ultem
High-performance polymers for demanding applications requiring chemical resistance and high temperatures. Ideal for medical and semiconductor parts.
Polycarbonate (PC) & Acrylic (PMMA)
Perfect for creating complex transparent prototypes, light pipes, and housings with superior optical clarity.
Delrin (POM) & Nylon
Great for functional prototypes and end-use parts with complex shapes that require good dimensional stability and wear resistance.
Carbon Fiber Filled Plastics
Offers the stiffness and strength of composites with the design freedom of 5-axis machining. Ideal for jigs, fixtures, and performance parts.
If your project requires a specific material not listed here, our engineering team can source it to meet your exact specifications.
Surface Finishing Options
Complement the precision of 5-axis machining with our professional surface finishing services. We ensure every surface, even in hard-to-reach areas, meets your exact requirements.
As-Machined
A smooth finish with visible, continuous tool paths. The standard option for functional parts where precision is key.
Bead Blasting
Creates a uniform satin or matte texture, ideal for aesthetic parts or to improve adhesion for coatings.
Anodizing (Type II & III)
Provides a corrosion and wear-resistant finish for aluminum parts. We ensure even coating on all complex surfaces.
Electroless Nickel Plating
Offers excellent corrosion and wear resistance with a highly uniform coating thickness, even on internal cavities.
Polishing
Achieves a mirror-like finish on external surfaces. Ideal for optical components and high-end aesthetic parts.
Powder Coating
Applies a durable, decorative finish in a wide range of colors. Thicker and more durable than conventional paint.
Passivation
A chemical treatment for stainless steel that enhances its natural corrosion resistance, critical for medical and aerospace applications.
Laser Engraving
Permanently add part numbers, logos, or other markings with high precision, even on curved surfaces.
Industries We Serve
We assemble complex robotic arms,end-effectors, and control boxes,integrating motors,sensors, and wiring
We build diagnostic equipment and lab instruments in a controlled environment,adhering to strict quality and documentation standards.
We provide final assembly for high-end audio equipment, smart home devices,and other consumer products ready for market.
We assemble ruggedized enclosures，mil-spec connectors,and mission-critical hardware with full traceability and documentation.
Showcase of Our 5-Axis Parts
Explore a selection of parts that demonstrate the true potential of 5-axis machining. Each project highlights our ability to handle complex surfaces, deep pockets, and tight tolerances in a single setup.
Part Name
Material
Finish
Industry
Part Name
Material
Finish
Industry
Part Name
Material
Finish
Industry
Part Name
Material
Finish
Industry
Part Name
Material
Finish
Industry
: Optical Instrument Housing
: Aluminum 6061
: Anodizing (Black)
: Optical
Part Name
Material
Finish
Industry
: Conformal Cooling Mold Insert
: H13 Tool Steel
: Polished
: Tooling
Part Name
Material
Finish
Industry
Part Name
Material
Finish
Industry
: Defense System Component
: Stainless Steel 17-4PH
: Passivation
: Defense
Quality You Can Trust
For complex 5-axis parts, standard inspection isn’t enough. Our climate-controlled quality lab features multi-axis Coordinate Measuring Machines (CMMs) to verify every critical dimension against the original CAD model. We provide comprehensive inspection reports, including FAI, PPAP, and full CMM printouts.
From Our
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We guarantee that all the files and pictures you upload will be kept confidential and no customer personal information will be disclosed.
We understand you may have questions about our 5-axis machining services. Here are answers to some common inquiries to help you get started.
In 3+2 machining, the machine’s two rotary axes lock the part into a tilted position, and then the tool performs a standard 3-axis operation. In simultaneous 5-axis, all five axes move at the same time, allowing for the machining of complex, continuously curving surfaces.
Not necessarily. While the hourly rate for a 5-axis machine is higher, it can machine complex parts in a single setup that might require 3-4 setups on a 3-axis machine. This reduction in setup time and labor can often make 5-axis more cost-effective for complex components.
We use industry-leading CAM software like Mastercam and HyperMill, which have advanced modules specifically for 5-axis toolpath generation. Our expert programmers use this software to create efficient, collision-free machining strategies for your parts.
The ability to tilt the tool or workpiece is a major advantage for deep pockets. This allows us to use shorter, more rigid cutting tools that can reach deep into the part without vibrating, resulting in better accuracy and surface finish.
Our largest 5-axis machine has a travel of 1200 x 800 x 600 mm (47.2 x 31.5 x 23.6 inches). For a precise assessment of your specific part, please upload your CAD file for our engineers to review.
We use high-precision, regularly calibrated machines and advanced CAM software with sophisticated post-processors. In-process probing and a final CMM inspection are used to verify that all features are machined to the specified tolerances against the original CAD model.
Absolutely. This is a key strength of 5-axis machining. By tilting the tool or the part, we can easily access and machine undercuts and other features that would be impossible to reach with a standard 3-axis setup.
To provide an accurate quote, we need a 3D CAD model (STEP, IGES, or X_T format), a 2D drawing (PDF) specifying tolerances and critical features, the desired material, quantity, and required surface finish.
A trunnion-style machine has a table that provides the two rotary axes of motion (A and C axes), rotating and tilting the workpiece itself. This design is very common and offers excellent rigidity and access for a wide range of part sizes.
Yes, every quote includes a free DFM analysis from our 5-axis specialists. We will provide feedback on your design to improve its manufacturability, potentially reducing cost and improving the final quality of the part.
Due to their complexity, 5-axis projects typically have a lead time of 7-15 business days. This can vary based on part complexity, material availability, and finishing requirements.
A12: Yes, we frequently perform 5-axis finishing operations on near-net shape parts like castings and forgings. This is a cost-effective way to achieve high precision on complex pre-formed components.
The choice depends on the geometry. If a part has only flat faces at various compound angles, 3+2 is more efficient. If the part has complex, continuously curving surfaces like a turbine blade or an orthopedic implant, simultaneous 5-axis is required.
It allows the use of a “ball-end” mill to maintain a constant, tangential contact point with a curved surface, a technique known as “scallop” machining. This creates a much smoother, more uniform finish compared to the step-like finish created by a 3-axis machine on a curved surface.
Ready to Start Your Project?
Get a free quote and design for manufacturability analysis,
